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MZ TS125 / TS150 Brake Switch Modification

The brake light switch on the MZ was a neat design. It was a brass contact inside the rear drum which contacted the brake arm to earth the bulb.

However on this bike a number or issues with the light not working or flickering meant a more traditional pedal switch was fitted. The idea was that this would be an non-invasive modification which could be reversed if necessary.

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Behind the right hand side panel was a steel bracket mounted on the swinging arm pivot. The idea was to mount a pull switch here with a direct line-of-sight to the brake pedal.

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A pull switch with a 12mm threaded body was ordered from Feked Classics. It came with the pull wire to be cut to length.

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A 3D printed bracket was drawn up to hold the switch. It located on the hole in the bracket and was secured with two zip-ties.

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The brake pedal cable capture was drilled to take the pull wire.

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The completed assembly looked like this. The switch was then adjusted to set the trigger point.

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The 3D print file can be downloaded by clicking this image. It is recommended to be printed in PLA with 100% infill.

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With the side panel refitted, the modification looked discrete and proved more reliable.

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